近日,曼恩斯特自主研发的钙钛矿核心装备成功中标行业头部客户的钙钛矿项目,标志着我司在钙钛矿领域的技术实力与量产能力再次获得客户认可。此次中标的设备包括钙钛矿精密涂布设备、VCD真空干燥设备及配套自动化机器人等。其中,核心精密涂布设备支持600 mm×600 mm基板,为客户规模化量产提供关键装备支撑。
面向钙钛矿薄膜制备对大面积涂布均匀性、工艺控制精度及干燥稳定性的要求,曼恩斯特钙钛矿涂布与VCD真空干燥设备展现出以下核心优势:
高精度
曼恩斯特钙钛矿涂布设备采用自研高精度注射泵与耐腐蚀涂布模头,涂布厚度均匀性≤5%,为客户提升电池/组件转换效率提供关键设备支撑。
VCD真空干燥设备具备快速抽真空与破真空能力,从常压抽至10 Pa的时间≤5 s,快速建立低压环境,为后续溶剂脱除与薄膜干燥提供条件。同时,通过对抽气过程的精细化控制,减少因压力变化不均引起的膜层Mura(色差、条纹等)缺陷,兼顾设备运行效率与膜层品质。
智能化
钙钛矿涂布设备集成基板厚度检测、异物检测、管路压力检测、涂布模头水平度/高度校正及漏液检测等智能模块,对关键环节进行监测与校正,降低异常状态对涂布过程的影响。Y轴采用气浮设计,并支持全自动闭环控制,为大面积精密涂布提供稳定的运动控制基础。
VCD真空干燥设备抽气口采用自动蝶阀控制,支持抽气速率调节和多段式干燥配方编辑,实现不同阶段抽气过程的程序化控制,满足不同产品干燥工艺的可控性与灵活性需求。
曼恩斯特作为全球少数掌握钙钛矿整线核心技术的企业,围绕高质量薄膜制备,形成覆盖研发、中试到量产的单结、叠层涂布及真空镀膜整线技术解决方案,为钙钛矿规模化制造提供装备支撑。公司可为客户提供从厂房规划、设备定制、工艺开发、产线调试到人员培训的全流程交钥匙服务。
其中,全国首套面向GW级产线的狭缝涂布平板系统自研发成功以来,已应用于国内多家行业头部企业产线,具有生产节拍快、去边量小、大面积涂层厚度可控性强(可达纳米级)等特点,并在单结、叠层等不同技术路线的相应尺寸上均有实际出货记录,为涂布装备国产化替代积累了产业化经验。
此次中标进一步体现了客户对公司技术方案、装备性能及综合服务能力的认可,也为后续深化合作、顺利推进项目交付奠定了良好基础。未来,曼恩斯特将继续以客户需求为导向,推动装备技术与实际生产工艺深度结合,为钙钛矿产业化发展提供更完善的装备支持,拓展更广阔的光伏应用前景。
Recently, MANST’s independently developed core perovskite equipment successfully won a bid for a perovskite project from a leading customer in the industry, marking further recognition of the company’s technological capabilities and mass-production capabilities in the perovskite field.
The equipment awarded includes precision perovskite coating equipment, VCD vacuum drying equipment, and supporting automation robots. Among them, the core precision coating equipment supports substrates measuring 600 mm × 600 mm, providing critical equipment support for the customer’s large-scale mass production.
To meet the requirements of perovskite thin-film fabrication for large-area coating uniformity, process control precision, and drying stability, MANST’s perovskite coating and VCD vacuum drying equipment offer the following key advantages:
High Precision
MANST’s perovskite coating equipment is equipped with a self-developed high-precision injection pump and a corrosion-resistant coating die. It achieves coating thickness uniformity of ≤5%, providing critical equipment support for improving solar cell/module conversion efficiency.
The VCD vacuum drying equipment features rapid vacuumization and venting capabilities, achieving evacuation from atmospheric pressure to 10 Pa within ≤5 s. This rapidly establishes a low-pressure environment, providing the necessary conditions for subsequent solvent removal and thin-film drying. Meanwhile, precise control of the evacuation process helps reduce film Mura defects, such as color variations and streaks, caused by uneven pressure changes, balancing equipment operating efficiency with film quality.
Intelligent Control
MANST’s perovskite coating equipment integrates intelligent modules for substrate thickness measurement, foreign particle detection, pipeline pressure monitoring, coating die level and height correction, and liquid leakage detection. These modules monitor and correct key process stages, reducing the impact of abnormal conditions on the coating process. The Y-axis adopts an air-bearing design and supports fully automated closed-loop control, providing a stable motion control foundation for large-area precision coating.
The VCD vacuum drying equipment uses automatically controlled butterfly valves at the vacuum ports, supports adjustable evacuation rates and multi-stage drying recipe configuration, and enables programmable control of the evacuation process at different stages. This provides the process controllability and flexibility required for drying different products.
As one of the few companies globally with core technologies covering the entire perovskite production line, MANST has developed integrated technical solutions for single-junction and tandem coating, as well as vacuum coating, covering the full production process from R&D and pilot-scale testing to mass production. Focused on high-quality thin-film fabrication, these solutions provide equipment support for the large-scale manufacturing of perovskite products.
MANST also offers customers comprehensive turnkey services covering factory planning, equipment customization, process development, production line commissioning, and personnel training.
Among these solutions, China’s first flat-panel slot-die coating system designed for GW-scale production lines has, since its successful development, been deployed on production lines at several leading companies in China. The system features short production cycle times, minimal edge exclusion, and precise control of large-area coating thickness down to the nanometer scale. It has also achieved equipment deliveries for corresponding substrate sizes across different technology routes, including single-junction and tandem configurations, accumulating valuable industrialization experience in the localization of coating equipment.
This successful bid further demonstrates the customer's recognition of MANST’s technical solutions, equipment performance, and comprehensive service capabilities. It also lays a solid foundation for further cooperation and the smooth execution of the project. Going forward, MANST will continue to focus on customer needs, further integrate equipment technologies with actual production processes, and provide more comprehensive equipment support for the industrialization of perovskite technology, helping expand the application potential of perovskite photovoltaics.
编辑 | 阿聪
审核 | 小熊
终审 | 魏小姐
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